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Metal Mask Request System 'It's mono.net'

Anyone can easily create and streamline tasks! You can also manage order history and past data.

"It's mono.net" is a web ordering system that enables the streamlining, standardization, and visualization of request history. Do you have any concerns such as "There is no one to respond when the person in charge is sick," "I can't make requests until I return to the office when I'm out," or "I want to provide training, but it's difficult to teach from scratch"? With our system, you can achieve fast ordering that is completed in one minute. Additionally, it can be easily created by anyone, contributing to the efficiency of work. 【Features】 ■ Order completion in one minute ■ Easy creation by anyone, streamlining tasks ■ Simple search and history management - Order history - Management of past data - Download *For more details, please refer to the PDF document or feel free to contact us.

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[Column] The Full Picture of the Detachable Metal Mask "Shippu"

Introducing the full details of our detachable metal masks, including "specifications" and "features"!

In this column, we introduce the detachable metal mask "Shippu." As a solution to the many voices from customers who are struggling with "not having a storage place for metal masks" and "wanting to reduce the initial implementation costs as much as possible," we considered the development of a detachable frame. In collaboration with the technical department within the Meiko Group, we successfully developed a detachable frame, moving away from the conventional aluminum frame method, achieving both space-saving and low-cost benefits. [Contents] ■ Why the detachable frame "Shippu" was developed ■ Specifications of the detachable metal mask "Shippu" ■ Features of the detachable metal mask - Comparison with aluminum frames: "Advantages" - Comparison with aluminum frames: "Disadvantages" *For more details on the column, please refer to the related links. For further inquiries, feel free to contact us.

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[Column] About High Tension Metal Masks

The separation behavior of the printed circuit board during printing is stable! An explanation of the metal mask with increased tension compared to normal.

In metal mask tension, the tension of the mesh frame is transferred to a SUS plate using a method called transfer method, which imparts tension to the metal mask itself. Moreover, a higher tension results in more stable separation behavior between the printed substrate and the metal mask after printing. This column explains the "high tension metal mask," which has a higher tension than usual. We encourage you to read it. [Contents] ■ The impact of metal mask tension on printing ■ What exactly is a "high tension metal mask"? ■ How to create a high tension metal mask ■ Advantages and disadvantages of high tension metal masks ■ Detachable metal mask "Shippu" and tension *For detailed content of the column, please refer to the related links. For more information, feel free to contact us.

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[Column] The History of Metal Masks

In the trend of lightweight and compact products, metal masks are undergoing various changes!

In this column, I would like to introduce the "History of Metal Masks." Metal masks, which are tools used for mounting electronic components onto circuit boards, have undergone various evolutions to keep up with the times. The history of the evolution of metal masks is closely related to the history of surface mount technology (SMT). Please take a moment to read it. [Contents] ■ History of Metal Masks ■ Manufacturing Methods and Evolution of Metal Masks ■ Options for Laser Metal Mask Processing ■ Future of Metal Masks *For detailed content of the column, you can view it through the related links. Please feel free to contact us for more information.

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[Column] About Additive Metal Masks

Introducing how to create a metal mask made with plating, capable of high-precision processing.

This column explains additive metal masks. "Additive" refers to one of the metal mask methods, such as "laser" or "etching." Metal masks are made through electroplating and are manufactured using "electroforming," which is suitable for precision processing. They are very high precision, with some having hundreds of thousands of tiny holes, as small as a few micrometers, used in applications like IC packages. [Contents] ■ What is an "additive" metal mask? ■ The evolution of metal mask methods ■ How to create an additive metal mask ■ The manufacturing process of additive metal masks ■ The future of additive metal masks *For detailed information about the column, please refer to the related links. For more details, feel free to contact us.

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[Technical Information] A Comprehensive Explanation of "The Price of Metal Masks"

If the conditions are met, cost reduction is also possible! We will introduce the situation of metal mask materials and our company's initiatives. *Including checklists and web request systems.

In this column, we introduce the situation regarding metal mask components and our company's initiatives. Recently, there has been much discussion about price increases due to soaring raw material costs, and metal mask components are no exception to this trend. However, our company is not currently considering a price increase. Furthermore, if conditions are met, cost reductions are also possible! We will explain in detail "how we can achieve low prices without compromising quality or delivery times" amidst rising component costs. [Contents] ■ Current situation of metal mask components ■ Price structure of metal masks ■ Meiko Techno's initiatives - Metal mask web ordering system 'It's mono.net' - Programmatic editing 'Reduction of inspection labor through systematization' - Initiatives for manufacturing process automation 'Counter for counting cycles' and 'Shelf Picard' - Patented detachable metal mask system ■ Selectable plans * We are currently offering a checklist to determine if conditions are met in PDF format! Please give it a try. * For more details about the column, feel free to download the PDF or contact us.

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[Column] About the Delivery Time of Metal Masks

Shipping can be done in as little as 3 hours! The keywords are "automation," "database," and "visualization."

In this column, we will thoroughly explain the delivery times for metal masks. It has become commonplace for e-commerce sites like Amazon, Rakuten, and Yahoo! to deliver products the next day. As for metal masks... surprisingly! They can be shipped in as little as 3 hours. Of course, various conditions must be met, but without any options, they can generally be shipped on the same day. Why is it possible to achieve such short delivery times? The key words are "automation," "database," and "visualization." For more details, please refer to the related links. [Content Overview] 1. Overview of the metal mask manufacturing process 2. Factors affecting delivery times for each stage of the metal mask manufacturing process 3. Initiatives for each stage of the metal mask manufacturing process *You can view the detailed content of the column through the related links. For more information, please feel free to contact us.

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[Column] About the Processing of Metal Masks

There are various know-how from metal mask manufacturers even for just "cutting"!

In this column, we will introduce "the processing of metal masks." There are mainly three methods for processing metal masks (etching, additive, and laser), but this time we will explain "laser processing," which is the most mainstream among them. For more details, please refer to the related links. [Contents] ■1. The mechanism of laser processing ■2. Opening shapes created by laser processing (linearity and wall characteristics) ■3. Opening shapes created by laser processing (cross-section) ■4. Surprisingly important, material setup *You can view the detailed content of the column from the related links. For more information, please feel free to contact us.

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Detachable Metal Mask "Shippu"

Compact storage with a dedicated storage box! Double-sided set storage reduces space by up to 1/8.

Our company uses the detachable metal mask "Shippu," which maintains a stable tension for long periods due to its unique internal mechanism. It allows for easy one-touch attachment and detachment, minimizing setup time loss as much as possible. Additionally, there is no variation caused by the operator. 【Features】 ■ Compact storage in a dedicated storage box ■ Stable tension ■ One-touch attachment and detachment ■ Low cost *For more details, please download the PDF or contact us.

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Metal Mask Product Lineup (Meiko Techno)

Supports fine pitch components and small-sized parts! Products that suppress solder variation are also available.

We would like to introduce the 'Metal Mask Products' handled by Meiko Tech Co., Ltd. Starting with "Meiko Laser," which boasts stable cutting quality with fiber laser technology, we also offer products like "Super Fine" and "Ultra Fine," which improve solder release by smoothing the walls of the openings. You can choose according to your needs. 【Product Lineup (Partial)】 ■Meiko Laser ■Super Fine ■Ultra Fine ■Convert Contact ■Water Repellent Coat, etc. *For more details, please refer to the PDF document or feel free to contact us.

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[Column] Efforts to Ensure Quality in Metal Mask Production

Improving quality through "mechanisms" and "systematization" rather than "strict inspections"! Introducing our company's initiatives.

The efforts to create "high-quality products" are something that those reading this column likely think about regularly. Of course, our company is no different; we produce by considering the specifications or requests from our customers for drilling holes in stainless steel according to their design. In the production of metal masks, there are many stages where human involvement is required, such as arrangement, editing, and combination, making it important to implement measures to prevent human error. Our factory's approach focuses on quality improvement through "systems" and "mechanisms" rather than just "strict inspections." *For more details on the column, please refer to the related links. Feel free to contact us for more information.*

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[Column] A Metal Mask Manufacturer Investigates Removable Metal Masks

In addition to the detachable lineup, a space-saving metal mask with an aluminum frame type is also featured!

The non-removable metal mask is made by attaching a SUS plate with holes created by laser processing to an aluminum frame covered with a resin mesh called "sha" using a special adhesive. The "removable metal mask" refers to a type that uses a SUS plate with holes created by the aforementioned laser processing, which is set into a dedicated frame. Our removable metal mask "Shippu" allows for the storage of only the SUS plate, significantly reducing the storage space required for metal masks. [Contents] ■ What is a removable metal mask? ■ Which metal mask manufacturers have removable metal masks? *For detailed content of the column, please refer to the related links. For more information, feel free to contact us.

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[Column] I researched in-house production of metal masks.

Introducing in-house production of laser processing metal masks! Listing the necessary "people," "things," and "activities."

Some customers may have thought, "Is it possible to produce metal masks in-house?" or "Can't we create metal masks more timely?" In this column, we will introduce the in-house production of laser-processed metal masks as a reference for those considering such options. We have summarized the information focusing on "People," "Things," and "Matters," so please take a moment to read it. [Contents] ■ How are metal masks actually made? ■ "Things" needed for in-house production of metal masks ■ "People" needed for in-house production of metal masks ■ "Matters" needed for in-house production of metal masks *For detailed content of the column, you can view it through the related links. Please feel free to contact us for more information.

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[Column] The Mechanism of Metal Mask Tension

There are various factors that determine the tension of a metal mask! Introducing "the measurement mechanism" and "variable factors."

In this column, we introduce the mechanism of metal mask tension. The tension of the metal mask itself varies depending on the specifications of the metal mask in its SUS plate state, so as a manufacturer, we manage the tension in the state of the framed mesh. The framed mesh refers to an aluminum frame that is welded into a square shape (i.e., the metal mask frame) with a resin mesh called Tetoron mesh, which has a fine mesh pattern, adhered under tension to the aluminum frame + resin mesh. The factors that determine the tension of the framed mesh are closely related to the "wire diameter" and "mesh count" of the Tetoron mesh. *For more detailed information, you can view it through the related links. Please feel free to contact us for more details.

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[Column] Design of Metal Mask Openings and Plate Thickness

The selection of thickness is important for the "solder release property," which determines whether the cream solder can be removed cleanly!

This column explains "Metal Mask Opening Design and Thickness." The metal mask data, which serves as the opening data for the metal mask, is generally created to match the dimensions of the substrate pads. However, especially recently, the difficulty of implementation has increased, and it seems that achieving successful results has become quite challenging. Therefore, based on the metal mask data provided by our customers, we will design the metal mask openings to ensure a printing state that is assumed to pose no issues for component mounting quality. [Contents] 1. What is Metal Mask Data 2. About Metal Mask Opening Design 3. Details of Opening Design 4. Selection of Metal Mask Thickness 5. Bonus: History of Changes in Metal Mask Thickness *For detailed content of the column, you can view it through the related links. For more information, please feel free to contact us.

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