coating×大阪ガスケミカル株式会社 奈良表面加工センター - メーカー・企業と製品の一覧

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It's troublesome when they stick together... that part has a super non-adhesive treatment called 'Plasma Coat'.

Nothing sticks! Solving manufacturing line challenges with ultimate release properties.

"Plasma Coat (super non-stick treatment)" has high hardness and durability of thermal spray coatings made of metals, cermets, ceramics, etc., along with the extremely high non-stick properties of silicone resin, and also possesses high grip friction characteristics. Plasma Coat can be applied not only to metal components such as aluminum, stainless steel, and iron, but also to CFRP materials.

  • Safety and consumables

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【Equipment】Processing of large materials (large items, long lengths) is possible!

A large kiln capable of processing up to 2.5m × 2.5m × 10m, equipped with a 10-ton crane. Additionally, we also have facilities that can handle small items starting from one piece.

Our fluorine and silicone coatings require baking to exhibit high-performance characteristics. We utilize our seven baking furnaces, tailored to the substrate, to process at the optimal temperature range. We are equipped with a 10-ton crane, allowing for the processing of large and long items in our maximum-sized baking furnace of 2.5m x 2.5m x 10m, as well as smaller furnaces suitable for small item processing. Additionally, we have a large blast chamber, painting booth, and thermal spraying booth, enabling us to accommodate various processing requests.

  • paint

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Introduction to Surface Treatment Processing Business [Contract Processing]

We handle processing from small parts to large and long items! Our surface processing for industrial equipment provides excellent results for release, non-stick, corrosion-resistant, wear-resistant, and sliding parts.

Our company uses a special coating technology that combines organic materials such as fluororesin and silicone resin with inorganic materials like ceramics to provide contract processing of surface treatments that solve adhesion (non-stick), sliding (slip), wear (abrasion resistance), and corrosion (corrosion resistance) issues in industrial machinery across various fields including chemicals, paper, automotive, food, textiles, and hygiene products. We offer high-performance non-stick and sliding solutions tailored to our customers' needs and usage environments, backed by a diverse range of processing recipes. 【Features】 ■ Coating is possible on large substrates measuring 2.5m x 2.5m x 10m ■ We propose better surface treatments for various manufacturing process challenges ■ Solutions and improvements for adhesion issues on metal surfaces using fluororesin and silicone resin We also accept requests for evaluation samples and prototypes. Please feel free to contact us through the inquiry form.

  • Safety and consumables
  • others

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Introduction to Surface Treatment Processing Steps

Our company consistently handles everything from surface preparation to finishing polishing after painting in-house, striving for stable quality.

■Receiving and Preparing Base Material from Customers 1. Incoming Inspection of Base Material: Conduct visual inspections for scratches and confirm part numbers and quantities in advance. 2. Removal of Dirt such as Oil and Dust Attached to Base Material: Depending on the material and size of the base material, perform oil removal through high-temperature treatment and solvent-based cleaning. 3. Masking Treatment: Apply appropriate masking to areas that do not require processing. ■Substrate Processing to Surface Processing 1. Substrate Processing (Blasting Process): To remove the oxide film on the base material and enhance adhesion, roughen the surface using blasting material. 2. Thermal Spraying Process: By spraying molten metal or ceramic particles onto the base material using a heat source, form a coating with functional properties on the surface of the base material. 3. Coating Process (Fluororesin Coating, Silicone Resin Coating): Depending on the customer's usage conditions, applications, and characteristics, perform fluororesin or silicone resin coating. ■Finishing Polishing to Inspection 1. Finishing Polishing and Inspection: Perform finishing such as polishing according to specifications. Propose adjustments based on surface roughness and film thickness suitable for the customer's usage environment.

  • others

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