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Surface treatment "AS-F" PVD coating

Surface treatment "AS-F" PVD coating

Good news for those troubled by poor release types, sliding issues, and corrosion resistance! Our company's original developed film.

The "AS-F Coating" uses a proprietary furnace developed in-house and employs a sputtering method that excels in surface smoothness, forming a film in an amorphous state without crystals, thoroughly enhancing sliding properties, release properties, and corrosion resistance. Furthermore, through a special technology that manages film formation on a second-by-second basis, we have increased adhesion strength and improved durability by altering the film composition. [Features] ■ Original developed film by our company ■ Areas of expertise: sliding, release, corrosion resistance ■ Precision parts compatible with film thickness control from 0.7 to 20μm ■ Significant cost reduction with long-length dedicated furnace ■ Film formation possible on copper and aluminum with low-temperature processing *For more details, please refer to the PDF materials or feel free to contact us.

  • Special Construction Method

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Fluoride protection coating

Fluoride protection coating

Protecting metal materials from fluorine! Introducing a super corrosion-resistant coating focused on the Ni element, which can be deposited using the PVD method.

We would like to introduce the "Fluorine Countermeasure Coating" handled by Asai Sangyo Co., Ltd. This coating uses a special target that does not react with fluorine, creating a pinhole-free film structure that prevents fluorine penetration. Additionally, it exhibits hardness and adhesion strength that ensure durability. We offer high-performance PVD specialized in release, corrosion resistance, and adhesion prevention. If you are having trouble with fluorine, please contact us. 【Features】 ■ Uses a special target that does not react with fluorine ■ Pinhole-free film structure that prevents fluorine penetration ■ Hardness and adhesion strength that ensure durability *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Technology
  • Reinforcement and repair materials

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Fluorine-resistant coating "AS-F Coating"

Fluorine-resistant coating "AS-F Coating"

Independently developed for semiconductor manufacturing processes. Suitable for corrosion prevention using halogen-based gases. Free prototype campaign currently underway.

The "AS-F Coating" is a unique coating specialized in release, corrosion resistance, and adhesion prevention. Its excellent corrosion resistance, particularly against halogen gases, is a significant advantage, making it suitable for products used in semiconductor manufacturing processes. It has already been adopted in many jigs and molds. Additionally, it has a film hardness of Hv1200 and features a surface structure similar to that of a lotus leaf, which enhances its release properties and sliding wear resistance. 【Features】 ■ Uses a special target that does not react with fluorine ■ Prevents the penetration of corrosive components with a non-crystalline amorphous structure ■ Ensures high adhesion by forming a film with highly corrosion-resistant components using PVD methods *For more details, please refer to the materials available via the download button. ★ We are currently running a "Free Prototype Campaign." (Application deadline: December 6, 2021) Please feel free to apply through the inquiry form.

  • Safety and consumables

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Original PVD coating

Original PVD coating

Maximize the benefits of PVD! Improve the wear resistance of beryllium copper molds, chill vents, and copper electrodes for spot welding.

We would like to introduce our "Original PVD Coating." We have adopted a long-length compatible device that can process up to 2 meters. It features high release properties (Biomimetics BIOMEMETICS film) and excellent corrosion resistance. Due to low-temperature processing, the impact on the base material is minimal, allowing for film formation on aluminum and copper. 【Features】 ■ Outstanding release properties (biomimetics inspired by the lotus leaf) ■ Excellent corrosion resistance (amorphous coating) ■ Long-length compatible device capable of processing up to 2 meters ■ Minimal impact on the base material due to low-temperature processing below 200°C = film formation possible on aluminum and copper *For more details, please refer to the PDF document or feel free to contact us.

  • Reinforcement and repair materials

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High-performance PVD coating "AS-F COAT"

High-performance PVD coating "AS-F COAT"

Recommended for long products, plating alternatives, release agent measures, and corrosion prevention!

The high-performance PVD coating "AS-F COAT" is a coating product developed based on our long-standing expertise in materials, heat treatment, and coating to meet customer needs. 【Features】 ■ Ultra corrosion resistance (amorphous structure) ■ High wear resistance (HV1300-1500) ■ High adhesion (over 100N (high-speed steel)) ■ High lubrication and high release (smooth surface structure) ■ Low-temperature treatment (no dimensional changes, compatible with various substrates) Our staff, who possess expertise in all aspects, will assist you in improving the lifespan of the molds and parts you handle! *For more details, please contact us or download the PDF document to view.

  • Renovation and repair methods
  • Special Construction Method

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Release, corrosion, and wear-resistant coating

Release, corrosion, and wear-resistant coating

Numerous applications in powder molding dies and resin molded parts! Introducing corrosion protection using AS-F coating.

We propose corrosion protection using our original development film "AS-F Coat." In a comparison of surface treatments conducted through high-temperature salt spray testing, "AS-F Coat" showed no signs of corrosion after 18 hours, while "hard chrome plating" exhibited corrosion progression within the same timeframe. The surface treatment provided by this product not only improves mold release properties, leading to reduced takt time, but also enhances mold lifespan due to its gas corrosion prevention effect, making it a recommended alternative to plating. 【Features】 ■ Improved takt time due to enhanced mold release properties ■ Increased mold lifespan due to gas corrosion prevention effect ■ Extended product lifespan due to wear resistance ■ Applicable to friction reduction components *For more details, please refer to the PDF document or feel free to contact us.

  • Special Construction Method

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AS-F coating for resin molding

AS-F coating for resin molding

We solve your problems! AS-F coating for resin molding using our in-house developed equipment.

Our company offers "AS-F Coating" for resin molding. Using our in-house developed equipment, we create a film structure based on elements that are particularly strong in resin molding, manage the flow of inert gas in seconds, and simultaneously achieve non-adhesion, corrosion resistance, and long-lasting durability. We solve problems such as the difficulty of changing maintenance for screws. Please feel free to contact us. It can also be used for rubber molding. 【Features】 ■ Corrosion prevention from generated gases ■ Super barrier coating that prevents resin adhesion ■ Processing possible up to 2 meters ■ Cost reduction with a long-length dedicated furnace ■ Micro-dimple structure that enhances resin fluidity *For more details, please refer to the PDF materials or feel free to contact us.

  • Special Construction Method

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AS-F coating for powder molding

AS-F coating for powder molding

We solve your problems! AS-F coating for powder molding using our in-house developed equipment.

Our company offers "AS-F Coating" for powder molding. Using our in-house developed equipment, we create a film structure based on elements that are particularly strong against powders, and by managing the flow of inert gas in seconds, we have simultaneously achieved non-adhesion, corrosion resistance, and long-lasting durability. We solve problems such as powder sticking to molds, leading to molding defects. Please feel free to contact us. 【Features】 ■ Release properties that prevent powder residue in molds ■ Durability improvement with hardness twice that of hard Cr plating ■ Film thickness controllable at the micron level ■ Super amorphous layer that prevents adhesion ■ Smooth surfaces with fewer defects *For more details, please refer to the PDF document or feel free to contact us.

  • Special Construction Method

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AS-F Coating for Stable and Safe Operations

AS-F Coating for Stable and Safe Operations

To companies using medical devices, pharmaceutical manufacturing machines, and plating! AS-F coating for stable and safe operations.

Medical devices and pharmaceutical manufacturing equipment are often used in environments where corrosion and adhesion occur, leading to issues such as equipment components not functioning properly and the equipment itself becoming unstable. Our developed film, 'AS-F', has received rigorous evaluations from customers and has been proven to solve these problems, being adopted in many jigs and molds. Improved release properties, durability, and corrosion resistance. There are numerous case studies of trouble resolution. Companies using medical devices, pharmaceutical manufacturing equipment, or plating are encouraged to consider this. Additionally, inquiries made by October 20, 2021, will receive a free prototype. For more details, please refer to the PDF materials. [Features] - Adhesion prevention - Improved release properties - Increased durability - Enhanced corrosion resistance - Safe components *For more details, please refer to the PDF materials or feel free to contact us.

  • Safety and consumables

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