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[Case Study] Blickle Heavy-Duty Welded Steel Plate Swivel Caster

Introducing a case study on the introduction of casters by an agricultural machinery manufacturer for outdoor cleaning machines!

We would like to introduce a case where Blickle's "heavy-duty welded steel plate swivel casters for outdoor cleaning machines" were implemented at Zonderland, a company specializing in the manufacture of high-quality agricultural machinery. The company required casters for cleaning machines, which are constantly exposed to dust and sand due to being towed by tractors, necessitating robust casters. As a result, it was determined that casters using the heavy-duty "LS series" brackets made of very sturdy welded steel plate were suitable, and they were adopted. As a result, Blickle was able to meet all of the company's requirements using two standard caster models. [Challenges] - The cleaning machines, towed by tractors, were constantly exposed to dust and sand, requiring robust casters. - The wheels and brackets needed to withstand use at speeds of 16 kilometers per hour and be able to endure impacts from the side. *For more details, please refer to the PDF document or feel free to contact us.

  • 企業:日海KMO
  • 価格:10,000 yen-100,000 yen
  • others

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[Case Study] Blickle Spring-Loaded Heavy-Duty Casters

Cost reduction with a compact design! Case study on the introduction of customized caster brakes.

We would like to introduce a case where Blickle's "spring-loaded heavy-duty casters" were implemented in an automobile manufacturer's factory. For various reasons, the engineers at the factory wanted to make slight modifications to the caster's wheel lock mechanism to optimize it for new applications. To prevent collisions, the design of the brake mechanism was changed by reducing the diameter by 65 millimeters. As a result, the changes to the new casters and the optimized brake mechanism led to a reduction in wear on equipment and safety shoes, significantly lowering repair costs. [Challenges] - The engineers wanted to make slight modifications to the caster's wheel lock mechanism to optimize it for new applications. - When the wheel brake lever is released, a protrusion extends, posing a risk of injury if used in other factories. *You can download the catalog. *For more details, please refer to the PDF document or feel free to contact us.

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Case study on the introduction of directional restriction lock casters for small package delivery carts.

To an American mail-order company! Using Blickle's special casters for postal logistics, smooth international shipping.

An online retail company in the United States that handles a variety of products is currently making significant investments to expand its logistics and transportation business with the aim of reducing the outsourcing of its logistics management processes. They requested bids from manufacturers for casters to be used on carts for parcels. Each cart required two types of casters. Blickle proposed a solution. In addition to finding the appropriate technical solution, they were looking for a supplier that could quickly provide a large quantity of products and had experience in postal logistics. Blickle's design department developed a special specification "L-ALTH swivel caster" according to the customer's requirements. The "L-ALTH wheel" used for the casters features a tread design optimized for rolling resistance, with more convex areas than standard wheels. As a result, Blickle's engineers also designed a special directional locking mechanism operated by a cable pull. As part of the initial order, they manufactured and delivered 40,000 units of the special specification "L-ALTH casters" as scheduled. *For more details, please refer to the PDF document or feel free to contact us.*

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[Case Study] Special Spring Casters for Clean Rooms

Gently running on special floors! We will introduce a case of developing custom Blickle spring casters.

We would like to introduce a case study where "special casters for clean rooms" were solved using Blicle technology for advanced companies in the fields of optoelectronics and power engineering industries. Casters used in clean room environments must comply with specified controlled contamination levels in terms of particle count and size per cubic meter of air, and it is important that they have low wear rates along with stability and safety, depending on the type of flooring. Blicke collaborated with the company to develop a custom version of the "LHF-PTH 200XK-ELS-FS," which is part of the LHF spring-loaded series. The combination of a very robust nickel-plated mounting bracket with foot guard and track lock, along with Blickle's PTH wheels, has convinced the company, and they are currently being used smoothly. [Challenges] ■ Must comply with specified controlled contamination levels ■ Low wear rates are important depending on the type of flooring ■ Protecting the products being transported from static electricity is also important *For more details, please refer to the PDF document or feel free to contact us.

  • Prime movers, torque converters, hydraulic equipment, generators

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[Case Study] Automated Guided Vehicles with Blickle Casters and Drive Wheels

Low installation height, heavy load specifications, and extremely high reliability! A case that achieved reliable operation of AGVs.

We would like to introduce a case study of the introduction of casters and drive wheels for unmanned transport vehicles at Grenzebach Maschinenbau. The company's unmanned transport vehicle (AGV) "Grenzebach L1200S" can enter under equipment such as desks, carts, frames, and shelves, lift the equipment, and transport it to a specific location. However, to transport heavy equipment with the AGV, casters with a high load-bearing capacity were necessary. Therefore, we adopted the specially designed caster 'LSD-ALTH 101K-AS-FA-902289'. With our dual-wheel casters and drive wheels, the AGV can now be used around the clock and operates effectively even in narrow spaces with a turning radius of less than 1 meter. [Case Overview] ■Challenges - A low installation height caster is required - The drive wheels of the AGV require particularly high wear resistance and maneuverability ■Products Introduced - Specially designed caster "LSD-ALTH 101K-AS-FA" - Specially designed drive wheel "GBA 178x50/8" *For more details, please refer to the PDF document or feel free to contact us.

  • Automated guided vehicles (AGV, RGV)

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[Case Study] Blickle Heavy-Duty Casters

Move a structure weighing 1,200 tons without error! Specially designed and customized casters adopted.

As part of the lane expansion project, it was necessary to lower a bridge section weighing over 1,200 tons and measuring 53 meters in length gradually over several days. The company's experts came up with a method to lower the bridge section using casters while aligning it with the steel framework, and contacted Wache, the distributor for Blickle. Blickle's development department devised a customized solution that met all requirements, including a low mounting height for the casters and a tread width of less than 200mm. This significantly improved the previously complex lowering method that used PTFE plates, and by using specially designed casters, the bridge section no longer got stuck. [Case Overview] ■Challenges - There was a risk of the bridge section swaying if gaps formed between the panels and the steel beams. - If the lowering speed of the side sections differed slightly, causing the plates to get stuck, work had to be interrupted. ■Product Introduced - Specially designed caster "BSQ4FE-GSPO 152K" *For more details, please refer to the PDF document or feel free to contact us.

  • Automated guided vehicles (AGV, RGV)

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[Case Study] Blickle Heavy-Duty Dual Wheel Caster

Safely transporting delicate satellite components! Introducing a case where operations have become easy and safe!

Airworks, a specialized engineering company in Italy, was looking for solutions suitable for transporting satellite components and required wheels with very low starting resistance and rolling resistance to minimize the number of operators. The company needed to mobilize the containers developed for transporting satellite equipment, and Blickle proposed using the "GB 506/80K" heavy-duty wheels. The wheel body is made of robust gray cast iron. Additionally, by incorporating the heavy-duty twin swivel caster "LSD-SPO 200K," the company's liftable swivel trolleys became easier and safer to operate. [Case Overview] ■ Challenges - Most operations are performed manually and take place in confined spaces. - It is necessary to maintain clean room conditions and consider the specifications of the floor. ■ Products Introduced - Heavy-duty wheel "GB 506/80K" - Heavy-duty twin swivel caster "LSD-SPO 200K" *For more details, please refer to the PDF document or feel free to contact us.

  • Trolley

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Free caster "LSD-GSPO 250K"

Blickle heavy-duty specification welded steel double-wheel caster with cast nylon wheels.

The "LSD-GSPO 250K" is a heavy-duty swivel caster from Blickle. The wheel is made of high-quality, impact-resistant, and robust high-compression cast nylon, with a Shore D hardness of 80°, and is colored natural beige. The wheel diameter is 250mm, and the load capacity is 9000kg. 【Features】 ■ Wheel material: High-compression cast nylon ■ Tire hardness: 80° Shore D ■ Bearings: Hub wheel / Drive wheel ■ Operating temperature: -25 to 80°C *For more details, please refer to the PDF document or feel free to contact us.

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Blickle-made wheels and heavy-duty casters

Comprehensive Catalog Giveaway: Featuring a variety of casters suitable for transporting heavy loads, including casters with a maximum load capacity of 50 tons!

The "Wheel and Caster Comprehensive Catalog" features a wide range of wheels and casters manufactured by Blickle. It includes the "TPA" series of wheels for light-duty casters, the "ALTH" series of wheels for heavy-duty casters, and the "VEHI" series of heat-resistant wheels, among others. 【Contents (partial)】 ■ Light-duty / Plastic ■ Rubber ■ Air-filled / Super-elastic ■ Polyurethane ■ Nylon / Polypropylene *The downloadable version is a "digest edition." If you would like the "full edition," please apply through the contact form.

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Blickle Free Caster LIX-POHI 200HXK

Blickle Heat-Resistant Stainless Steel Swivel Caster with Heat-Resistant Thermoplastic Wheel LIX-POHI 200HXK

The Blickle LIX-POHI 200HXK is a heat-resistant stainless steel swivel caster with a plate mount type and features Blickle TempLine Performance. 【Features】 ■ Wheel material: High-quality, impact-resistant high-heat nylon ■ Tire hardness: Shore D85° ■ Bearing: Ball bearing ■ Operating temperature: -25°C to 250°C *For more details, please refer to the PDF document or feel free to contact us.

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Blickle Heavy Duty Fixed Caster BH-POTH 250K

Blickle Heavy Load Specification Pressed Steel Fixed Caster Plate Mount Type BH-POTH 250K

Blickle Heavy-Duty Specification Pressed Steel Fixed Caster Plate Mount Type with Thermoplastic Polyurethane Tread Wheel BH-POTH 250K. 【Features】 ■ Wheel Material: High-quality thermoplastic polyurethane ■ Tire Hardness: Shore A94° ■ Bearing: Ball bearing ■ Applicable Temperature: -25 to 70°C *For more details, please refer to the PDF document or feel free to contact us.

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Blickle Medium to Heavy Duty Fixed Caster B-PPN 200G

Blickle Heavy-Duty Pressed Steel Fixed Caster Plate Mount Type B-PPN 200G

Blickle B-PPN 200G is a fixed caster with a plate mount type made of pressed steel, designed for medium to heavy loads, and equipped with polypropylene wheels. 【Features】 ■ Wheel material: High-quality, impact-resistant polypropylene ■ Tire hardness: Shore D60° ■ Bearing: Plain bearing ■ Operating temperature: -20 to 60°C *For more details, please refer to the PDF document or feel free to contact us.

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Blickle Medium Load Specification Fixed Caster B-PO 250K

Blickle Medium Load Pressed Steel Fixed Caster Plate Mount Type with Nylon Wheels B-PO 250K

Blickle B-PO 250K is a medium load specification fixed caster made of pressed steel plate with a plate mounting type and equipped with nylon wheels. 【Features】 ■ Wheel material: High-quality, impact-resistant nylon 6 ■ Tire hardness: Shore D70° ■ Bearing: Ball bearing ■ Applicable temperature: -25 to 80°C *For more details, please refer to the PDF document or feel free to contact us.

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Blickle Heavy Duty Fixed Caster BH-PO 250K

Blickle Heavy Duty Fixed Caster Plate Mount Type with Nylon Wheel BH-PO 250K

Blickle Heavy-Duty Specification Pressed Steel Fixed Caster Plate Mount Type with Nylon Wheels BH-PO 250K. 【Features】 ■ Wheel Material: High-quality, impact-resistant Nylon 6 ■ Tire Hardness: Shore D70° ■ Bearing: Ball Bearing ■ Applicable Temperature: -25 to 80°C *For more details, please refer to the PDF document or feel free to contact us.

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Blickle Sealed Medium Load Fixed Caster BH-G 200K

Blickle Sealed Medium Load Fixed Caster Plate Mount Type with Cast Iron Wheel BH-G 200K

Blickle sealed type medium load specification press steel fixed caster plate mount type with cast iron wheels BH-G 200K. 【Features】 ■ Wheel material: gray cast iron (FC material) ■ Tire hardness: 180-220 HB ■ Bearing: ball bearing ■ Applicable temperature: -25 to 120℃ *For more details, please refer to the PDF document or feel free to contact us.

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