Prototype×日之出水道機器 メカニカルスティッチ部 - List of Manufacturers, Suppliers, Companies and Products

Prototype Product List

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Screw hole repair, correction, maintenance, preservation, repair, permanent measures, crack, casting prototype.

Screw hole repair, correction, maintenance, preservation, repair, permanent measures, crack, casting prototype.

We will repair damaged female threads, bolt holes, and crushed female threads to the same size as the original. This can be used as a permanent solution for thread hole repairs.

The MS method (Mechanical Stitching) for thread repair demonstrates outstanding effectiveness in terms of precision, durability, and cost compared to conventional methods. It is a technique that uses our company's special bolts for repairs. Since it can be performed on-site, it allows for shortened delivery times and reduced costs. Compared to conventional products, it enables permanent solutions. 【Features】 ■ No hardening due to heat and no residual stress ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs with jigs, etc. → Accumulation of know-how, experience, and track record ■ Completion of construction in a short period → Does not significantly reduce the operating rate of equipment ■ Advantages in safety and environmental aspects → No use of fire, thus no impact on the operating rate of other equipment or the environment For more details, please contact us.

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Duralumin aluminum casting crack repair bolt hole repair casting prototyping 3D

Duralumin aluminum casting crack repair bolt hole repair casting prototyping 3D

We will repair the cracks that have occurred in the aluminum casting without welding or applying heat. Repairs can be made without generating any thermal distortion.

【Product PR】 The "MS Method (Mechanical Stitch)" is a revolutionary repair technique (Mechanical Stitching Method) that uses mechanical methods to address cracks in metal. Since it does not apply any heat, there is no "thermal distortion." It prevents residual stress from occurring in other areas and also prevents secondary damage such as new cracks. Cracks in metal are one of the concerns in equipment maintenance operations. Repairs using conventional welding methods change the base material around the crack due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." 【Features of the MS Method】 ■ No hardening or residual stress from heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and achievements ■ Completion of construction in a short period → Does not significantly reduce the operating rate of equipment ■ Advantages in safety and environmental aspects → Since no fire is used, there is no impact on the operating rate of other equipment or the environment For more details, please contact us.

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Casting crack, crack repair company, casting repair company, casting repair, cast iron prototyping.

Casting crack, crack repair company, casting repair company, casting repair, cast iron prototyping.

We will repair the casting crack without applying heat. Since no heat is applied, we will repair it without causing any distortion.

The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitching Method) that addresses metal cracks using mechanical methods. Since no heat is applied at all, there is no "thermal distortion." Residual stress does not occur in other areas, preventing secondary damage such as new cracks. Metal cracks are one of the concerns in equipment maintenance operations. Repairs using conventional welding methods change the base material around the crack due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." **Features of the MS Method:** - No hardening or residual stress due to heat - Elimination of secondary damage - Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and achievements - Completion of construction in a short period → No significant reduction in equipment operating rates - Advantages in safety and environmental aspects → No use of fire, thus no impact on the operating rates of other equipment or the environment For more details, please contact us.

  • Renovation and repair methods

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Metal repair crack repair technology, 3D modeling, casting prototyping, aluminum prototyping.

Metal repair crack repair technology, 3D modeling, casting prototyping, aluminum prototyping.

Repair metal cracks without applying heat! There’s no need to worry about using fire on-site or damaging the base material with welding heat!

The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitching Method) that addresses metal cracks using mechanical methods. Unlike welding repairs that involve thermal curing, it does not apply any heat, thus preventing "thermal distortion." It does not generate residual stress in other areas, preventing secondary damage such as new cracks. 【Features】 ■ No hardening or residual stress due to heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs using jigs and other tools → Accumulation of know-how, experience, and track record ■ Completion of construction in a short period → Does not significantly reduce the operational rate of equipment ■ Advantages in safety and environmental aspects → Since no fire is used, there is no impact on the operational rate of other equipment or the environment For more details, please contact us or download the catalog.

  • Washing machine and dryer

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Casting replacement prototype aluminum prototype cast iron prototype casting mass production prototype

Casting replacement prototype aluminum prototype cast iron prototype casting mass production prototype

Are you having trouble with the delivery time for your cast metal prototypes? "Casting Prototype Service!" for cast iron, aluminum castings, and stainless steel castings (lost wax casting)!

● The production time for casting prototypes can be shortened! Since model production is unnecessary, the time required to produce prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! Different products with similar shapes or varying dimensions can be modeled at the same time in one molding process. This allows for the verification of multiple types in a short period.

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Screw hole repair, metal crack repair method, aluminum casting, heat effect, casting prototype.

Screw hole repair, metal crack repair method, aluminum casting, heat effect, casting prototype.

Permanent measures for metal crack repair!! Crack repair that does not generate thermal distortion. Permanent measures for repairing broken screw holes!

The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitch Method) that uses mechanical methods to address cracks in metal. Unlike welding repairs that involve heat curing, this method does not apply any heat, thus preventing "thermal distortion." It does not generate residual stress in other areas, thereby preventing secondary damage such as new cracks. 【Features】 ■ No hardening or residual stress due to heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and track record ■ Completion of construction in a short period → Does not significantly reduce the operating rate of equipment ■ Advantages in safety and environmental aspects → Since no fire is used, there is no impact on the operating rate of other equipment or the environment For more details, please contact us.

  • others

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Casting repair, cast iron prototyping, cast products, casting prototyping, lost wax, 3D prototyping.

Casting repair, cast iron prototyping, cast products, casting prototyping, lost wax, 3D prototyping.

Are you having trouble with the delivery time for your cast metal prototypes? "Casting Prototype Service!" for cast iron, aluminum castings, and stainless steel castings (lost wax casting)!

● The production time for cast prototypes can be shortened! Since model production is not required, the time needed to create prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! Different products, such as similar shapes or variations in dimensions, can be modeled at the same time in a single molding process. This allows for the verification of multiple types in a short period.

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Aluminum bolt hole correction, screw hole repair, bolt hole repair, casting prototyping, 3D prototyping.

Aluminum bolt hole correction, screw hole repair, bolt hole repair, casting prototyping, 3D prototyping.

Permanent measures for repairing screw holes and bolt holes!!

【Product PR】 "MS Insert" is a female threaded part used to repair damaged bolt holes. It involves embedding an insert with a special structure applied to the outer diameter thread into the bolt hole area for restoration. It is designed to be difficult to pull out and does not impose a load on the base material, making it suitable for areas that are constantly exposed to vibrations or for end applications. Compared to conventional products such as spring-type coils or self-tapping items, it improves precision and demonstrates groundbreaking effectiveness in terms of durability. Additionally, by applying it in areas where bolts are frequently attached and detached, permanent measures can be implemented. 【Features】 ■ Difficult to pull out and does not impose a load on the base material ■ Ideal for permanent measures for threaded holes ■ Can be used to reinforce and restore thread profiles ■ Enables application to end areas → Designed with upward-facing thread profiles that draw the surrounding base material towards the center of the screw from all directions For more details, please contact us or download the catalog.

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Metal crack repair, cast iron prototyping, casting prototyping, lost wax, 3D casting prototyping.

Metal crack repair, cast iron prototyping, casting prototyping, lost wax, 3D casting prototyping.

Are you having trouble with the delivery time for your cast metal prototypes? "Casting Prototype Service!" for cast iron, aluminum castings, and stainless steel castings (lost wax casting)!

● The production time for casting prototypes can be shortened! Since model production is not required, the time needed to produce prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! Different products, such as similar shapes or variations in dimensions, can be modeled at the same time in one molding process. This allows for the verification of multiple types in a short period.

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Cold welding, metal cracking, casting prototype.

Cold welding, metal cracking, casting prototype.

Non-welding metal crack repair! We will repair cracks without any thermal impact. This is a collection of repair achievements related to press equipment. Many other achievements are also available.

The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitching Method) that addresses metal cracks using mechanical methods. Since it does not apply any heat at all, there is no "thermal distortion." It prevents residual stress from occurring in other areas and also prevents secondary damage such as new cracks. Metal cracks are one of the concerns in equipment maintenance operations. In general welding repair methods, the base material around the crack changes due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." 【Features】 ■ No hardening or residual stress due to heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and achievements ■ Completion of construction in a short period → Does not significantly reduce the operating rate of equipment ■ Advantages in safety and environmental aspects → Since no fire is used, there is no impact on the operating rate of other equipment or the environment For more details, please contact us.

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